Die Casting Composite Processing

    Drilling, milling, tapping, grinding with machining accuracy less than 20μm

    Applications

    Flywheel Housing Die Casting

    Size:
    578×560×178mm
    Material:
    Cast Aluminum(ADC12); Silicon content 12%; Hardness HB90
    Machine:
    MRU600
    Highlights:

    + JINGDIAO 5-axis high-speed machining center completes positioning machining with one clamping;

    + The number of tools used for machining reaches 51;

    + Adopt milling, boring, drilling, tapping, reaming and other machining methods.

    Gear Cover Die Casting

    Size:
    496.5×475×148.5mm
    Material:
    Cast Aluminum(ADC12);Silicon content 12%HB90
    Machine:
    MRU600
    Highlights:

    + The distance error between the key machining surface and the datum surface is less than 0.1mm;

    + Use JINGDIAO on machine inspection technology to align blank quickly and realize small batch production;

    + JINGDIAO 5-axis high-speed machining center completes positioning machining with one clamping;

    + Adopt milling, boring, drilling, tapping, reaming and other machining methods;

    + Cycle time is 22min.

    Throttle Die Casting

    Size:
    135×115×75mm
    Material:
    Cast Aluminum(ADC12);Silicon content 12%;Hardness HB90
    Machine:
    GRU400
    Highlights:

    + The hole coaxiality is less than 0.01mm,the reaming roughness Ra≤0.2μm;

    + The yield rate is up to 98%.

    Flywheel Housing Die Casting

    Size:
    578×560×178mm
    Material:
    Cast Aluminum(ADC12);Silicon content 12%;Hardness HB90
    Machine:
    MRU600
    Highlights:

    + JINGDIAO 5-axis high-speed machining center completes positioning machining with one clamping;

    + The number of tools used for machining reaches 51;

    + Adopt milling, boring, drilling, tapping, reaming and other machining methods.

    Gear Cover Die Casting

    Size:
    496.5×475×148.5mm
    Material:
    Cast Aluminum(ADC12); Silicon content 12%; Hardness HB90
    Machine:
    MRU600
    Highlights:

    + The distance error between the key machining surface and the datum surface is less than 0.1mm;

    + JINGDIAO 5-axis high-speed machining center completes positioning machining with one clamping;

    + Adopt milling, boring, drilling, tapping, reaming and other machining methods;

    + Cycle time is 22min.

    Throttle Die Casting

    Size:
    135×115×75mm
    Material:
    Cast Aluminum(ADC12); Silicon content 12%; Hardness HB90
    Machine:
    GRU400
    Highlights:

    + The hole coaxiality is less than 0.01mm,the reaming roughness Ra≤0.2μm;

    + The yield rate is up to 98%.

    Key Configuration

    High Precision Spindle
    Large Capacity Tool Magazine
    Chip Disposal System

    High Precision Spindle with Composite Processing Ability

    Capable of milling, drilling, tapping, boring, reaming and grinding

    Meet the Needs of Cutting Tools for Complex Parts Processing

    Chain type, disc type and other large capacity tool magazine can be selected to meet the use of combined tools and special tools in composite machining.

    Chip Disposal System of Machine Tool

    The chip disposal system has perfect performance, including internal spray, internal spiral chip conveyor and external scraper chip conveyor, etc. They can realize efficient chip disposal in the processing and greatly reduce the frequency of manual cleaning of waste.

    JINGDIAO Proven Precision Machining Solutions

    Because of the large discreteness of die casting parts’ accuracy, the alignment of die casting parts often needs manual work, which will affect the continuous processing of machine tools.

    To solve this problem, JINGDIAO uses on-machine inspection system to align every die casting part automatically and compensate the error intelligently, thus ensures the accuracy and efficiency of workpiece alignment, and realizes the work mode of "in machine automation".

    Contact us right now and introduce “in machine automation” work mode to your workshop to improve the processing yield rate and efficiency.

     
     
    Contact Us
    Telephone
    +49-6173-9648224